山東不銹鋼玻璃門在生產(chǎn)制作流程詳解
在當(dāng)代建筑設(shè)計(jì)中,門不僅是空間分隔的工具,更是美學(xué)表達(dá)與功能需求的結(jié)合體。不銹鋼玻璃門憑借其獨(dú)特的材料特性與設(shè)計(jì)靈活性,逐漸成為商業(yè)空間、公共建筑乃至家居場(chǎng)景中的優(yōu)選方案。這種門型將金屬的堅(jiān)韌與玻璃的通透巧妙融合,在安全性、實(shí)用性與視覺表現(xiàn)力之間找到了平衡點(diǎn)。
In contemporary architectural design, doors are not only tools for spatial separation, but also a combination of aesthetic expression and functional requirements. Stainless steel glass doors, with their unique material characteristics and design flexibility, have gradually become the preferred solution in commercial spaces, public buildings, and even home scenes. This type of door cleverly blends the toughness of metal with the transparency of glass, finding a balance between safety, practicality, and visual expression.
不銹鋼門的制作工藝始于對(duì)原材料的嚴(yán)格篩選,需選用符合國標(biāo)的高品質(zhì)鋼材以確保整體結(jié)構(gòu)強(qiáng)度和耐腐蝕性。在確定門體規(guī)格后,技術(shù)人員通過激光切割設(shè)備對(duì)門框與門扇進(jìn)行毫米級(jí)精密切割,確保各部件幾何尺寸誤差控制在±0.5mm以內(nèi)。完成基礎(chǔ)成型后,需對(duì)金屬表面進(jìn)行深度清潔處理——將構(gòu)件浸入堿性脫脂溶液中進(jìn)行超聲波震蕩清洗,有效去除加工殘留的油脂與微粒,隨后通過噴砂工藝對(duì)基材表面實(shí)施粗化處理,使表面粗糙度Ra值達(dá)到3.2-6.3μm,為后續(xù)涂層提供理想附著力基礎(chǔ)。
The production process of stainless steel doors begins with strict selection of raw materials, requiring the use of high-quality steel that meets national standards to ensure overall structural strength and corrosion resistance. After determining the door specifications, technicians use laser cutting equipment to perform millimeter level precision cutting on the door frame and leaf, ensuring that the geometric dimension errors of each component are controlled within ± 0.5mm. After completing the basic forming, the metal surface needs to be deeply cleaned by immersing the component in an alkaline degreasing solution for ultrasonic vibration cleaning, effectively removing residual oil and particles from processing. Then, the substrate surface is roughened by sandblasting process to achieve a surface roughness Ra value of 3.2-6.3 μ m, providing an ideal adhesion foundation for subsequent coatings.
涂裝環(huán)節(jié)采用雙重固化體系:首先通過靜電噴涂設(shè)備均勻覆蓋環(huán)氧富鋅底漆,在180℃高溫烘箱中完成30分鐘交聯(lián)反應(yīng),形成厚度≥60μm的防腐底層;待冷卻至室溫后,再施涂聚酯氟碳面漆并進(jìn)行二次固化,最終漆膜總厚度需達(dá)到120-150μm,確保耐候性能通過3000小時(shí)鹽霧試驗(yàn)。完成涂裝的組件需在恒溫恒濕環(huán)境中靜置48小時(shí),待涂層完全硬化后進(jìn)入組裝階段,采用氬弧焊工藝確保焊接部位無氧化,并運(yùn)用三坐標(biāo)測(cè)量儀驗(yàn)證門框?qū)蔷€偏差小于1.5mm。
The coating process adopts a dual curing system: firstly, the epoxy zinc rich primer is uniformly covered by electrostatic spraying equipment, and the cross-linking reaction is completed for 30 minutes in a high-temperature oven at 180 ℃ to form a corrosion-resistant bottom layer with a thickness of ≥ 60 μ m; After cooling to room temperature, apply polyester fluorocarbon topcoat and perform secondary curing. The final total thickness of the paint film should reach 120-150 μ m to ensure weather resistance and pass the 3000 hour salt spray test. The painted components need to be left to stand in a constant temperature and humidity environment for 48 hours. After the coating is completely hardened, they enter the assembly stage. The argon arc welding process is used to ensure that the welding parts are free of oxidation, and a coordinate measuring instrument is used to verify that the diagonal deviation of the door frame is less than 1.5mm.
對(duì)于含玻璃構(gòu)件的復(fù)合門型,安裝流程需兼顧密封性與結(jié)構(gòu)穩(wěn)定性。首先在預(yù)處理完成的金屬框架內(nèi)嵌裝鋼化中空玻璃,使用EPDM三元乙丙橡膠密封條進(jìn)行初步固定,再注入雙組分聚氨酯結(jié)構(gòu)膠形成彈性粘接層?;顒?dòng)門扇的裝配需精密調(diào)節(jié)鉸鏈三維角度,通過激光水平儀確保門扇垂直度偏差≤1.5‰,同時(shí)在導(dǎo)軌系統(tǒng)內(nèi)嵌入自潤滑軸承以降低摩擦系數(shù)。最終驗(yàn)收階段需進(jìn)行氣密性測(cè)試,在50Pa壓差條件下漏風(fēng)量不超過1.5m?/(m·h),并通過200,000次啟閉疲勞試驗(yàn)驗(yàn)證耐久性能。整套工藝通過模塊化設(shè)計(jì)與數(shù)字化控制系統(tǒng)的結(jié)合,實(shí)現(xiàn)了美學(xué)表現(xiàn)與功能可靠性的深度融合。
For composite door types containing glass components, the installation process needs to balance sealing and structural stability. Firstly, tempered hollow glass is embedded in the pre treated metal frame, and EPDM (ethylene propylene diene monomer) rubber sealing strips are used for initial fixation. Then, two-component polyurethane structural adhesive is injected to form an elastic bonding layer. The assembly of the movable door leaf requires precise adjustment of the three-dimensional angle of the hinge, and the verticality deviation of the door leaf is ensured to be ≤ 1.5 ‰ through a laser level. At the same time, self-lubricating bearings are embedded in the guide rail system to reduce the friction coefficient. The final acceptance stage requires air tightness testing, with a leakage rate not exceeding 1.5m ?/(m · h) under a pressure difference of 50Pa, and durability performance verified through 200000 opening and closing fatigue tests. The entire process achieves a deep integration of aesthetic expression and functional reliability through the combination of modular design and digital control system.
不銹鋼玻璃門的價(jià)值早已超越單純的建材屬性,它正在成為空間功能的組織者與美學(xué)體驗(yàn)的塑造者。從商業(yè)綜合體的通透中庭,到醫(yī)療建筑的潔凈走廊,再到智能家居的隔斷系統(tǒng),這種材料組合展現(xiàn)出驚人的適應(yīng)性。當(dāng)設(shè)計(jì)師開始關(guān)注空間的氣流組織、聲學(xué)環(huán)境與視覺延伸時(shí),不銹鋼玻璃門提供的不僅是解決方案,更是激發(fā)空間創(chuàng)新的可能。
The value of stainless steel glass doors has long surpassed its simple building material properties, and it is becoming the organizer of spatial functions and the shaper of aesthetic experiences. From the transparent atrium of commercial complexes, to the clean corridors of medical buildings, and to the partition systems of smart homes, this material combination exhibits astonishing adaptability. When designers start paying attention to the airflow organization, acoustic environment, and visual extension of the space, stainless steel glass doors not only provide solutions, but also have the potential to stimulate spatial innovation.
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